One-stop solution for Sheet Metal Fabrication & CNC Machining - Bergek CNC
Language
One-stop solution for Sheet Metal Fabrication & CNC Machining - Bergek CNC
CNC turning is a precise and efficient manufacturing process used to create cylindrical parts by removing material from a rotating workpiece. Utilizing computer numerical control (CNC) technology, the turning process involves a machine tool that follows programmed instructions to achieve exact specifications and shapes. By spinning the workpiece while a cutting tool moves along its axis, CNC turning achieves high precision and consistency, making it ideal for producing components with tight tolerances.
The CNC turning process is vital in various industries, from automotive to aerospace, due to its ability to produce intricate designs quickly and accurately. It involves multiple steps, starting with designing a digital model, generating the corresponding CNC program, setting up the machine, and executing the turning operation. Each step requires meticulous attention to detail to ensure the final product meets the desired standards.
Find out more about CNC Turning with our introductory guide. In this blog, you'll learn about CNC turning, including the main types, benefits, applications, and materials. We will provide a introduction to the CNC turning Key Parameters, how CNC turning works.
To fully appreciate CNC turning services, it's essential to understand working principle involved and cnc turning operating type.
CNC Turning is a CNC machining process that removes material from a stock piece of material using precision cutting tools.
The workpiece is mounted on the CNC lathes spindle, which rotates at high speeds while an array of stationary and moving cutting tools make contact with the rotating material, removing materials in accordance with programming instructions.
Combined together, CNC turning service can produce accurate cylindrical components cattle such as shafts, bolts & other metal parts in repeated quantities cost-effectively when compared to traditional hand turning methods.
● Hard Turning - CNC turning involves rotating parts against a cutting tool to create different-shaped components. Hard Turning process includes three primary cutting tool movements: linear movement across the workpiece surface (X & Z axis), circular movement around the spindle axis (vertical), and infeeding motion to remove material from specific depths while cutting into the part's outer diameter.
● Facing - Face turning is the process used to cut a flat surface perpendicular to the workpiece's rotational axis. The tool is mounted into a tool holder that rests on the carriage of the lathe. During the process, the facing tool will feed perpendicularly across the rotational axis of the part. Face turning can be performed as a roughing cut or as a final pass cut.
● Drilling - Drilling is crucial for precisely cutting materials like metal, plastic, wood, glass, and wax by inserting a cutting tool into a spinning workpiece. This creates holes or cavities.
● Grooving - Grooving is an essential part of the CNC Turning operations, allowing for precision-machined parts with narrow cuts or grooves of specified depth on workpieces.
● Threading - Threading involves creating helical grooves in the material to form a cylindrical shape. This process effectively enables external threads to be formed on components or parts, allowing them to hold together tighter and more accurately than traditional methods.
Understanding the CNC turning process involves several critical steps to ensure precision and efficiency.
The first step is checking the spindle, chuck, and tool turret for any signs of wear or damage. Next, the workpiece is securely clamped in the chuck, and the cutting tools are mounted in the tool turret. Ensuring the correct positioning and alignment of the workpiece and tools is crucial to achieving the desired dimensions and tolerances.
Programming process begins with creating a digital model of the part using computer-aided design (CAD) software. This model is then converted into a CNC program, typically written in G-code, which provides instructions for the machine's movements, tool changes, and cutting parameters. Each command in the G-code must be meticulously crafted to achieve the desired shape, dimensions, and surface finish.
Executing the CNC turning process involves running the machine according to the programmed instructions. The machine's control system interprets the G-code and translates it into precise movements of the spindle, chuck, and tool turret. As the workpiece rotates, the cutting tools remove material to create the desired shape and dimensions.
What are The Key Parameters in CNC Turning?
In the realm of CNC turning, several parameters play a crucial role in determining the quality, efficiency, and outcome of the machining process. Understanding these parameters is essential for precision machining.
● Cutting Speed: This is the speed at which the cutting tool engages the workpiece. It’s vital for determining the efficiency and quality of the cut.
● Feed Rate: Refers to the rate at which the workpiece is fed to the cutting tool, crucial for the control of material removal.
● Depth of Cut: This dictates how deep the cutting tool penetrates into the material, impacting the final shape and finish of the part.
● Material of the Workpiece: Different materials, from metals like steel and aluminum to plastics, require different turning parameters.
● Coolant Flow: The flow of coolant is essential for maintaining the temperature and ensuring the longevity of the cutting tool.
● Spindle Speed: This is the rotation speed of the spindle, which holds the workpiece or the tool, playing a key role in the turning operation.
● Chip Control: Effective chip control is essential for maintaining the quality of the workpiece and the safety of the operation.
● Machine Rigidity: The rigidity of the CNC turning machine affects its ability to handle different materials and operations without distortion.
● Tolerance Levels: This refers to the degree of precision and accuracy that the CNC turning process can achieve.
CNC turning is versatile, working with a wide range of materials to meet various industry needs.
● Aluminum – Aluminum alloys can be easily machined in large volumes. They offer an excellent strength-to-weight ratio, high thermal and electrical conductivity, and versatility. Aluminum alloy 6061 is often used for automotive and recreational components, while aluminum 7075 is better suited for high-performance aerospace applications.
● Brass – Brass is one of the most popular materials used in CNC turning because it is easy to stamp, machine, and mold. It provides excellent thermal conductivity, ductility, corrosion resistance, and durability.
● Bronze – Easy to machine, bronze is resistant to corrosion and saltwater.
● Cast iron – Cast iron can be machined 2 times faster than other steel. It is an abrasion-resistant material that is excellent at absorbing vibrations and reducing tooling wear.
● Copper – Copper alloys are resilient and highly workable.
● Hastelloy – Hastelloy is also difficult to machine but not impossible. Our specialized experience in CNC turning this material yields results that can tolerate high-temperature, high-stress environments.
● Nickel – Nickel alloys require specific tools with appropriate chip curlers or breakers.
● Steel – Various steel alloys, including carbon steel, are commonly used in CNC turning. Carbon steel is popular because it is more robust than stainless steel but not as expensive.
● Stainless steel – Stainless steel is solid and resistant to corrosion, water, and distortion.
● Plastics – Various plastic parts, such as nylon, can also be manufactured with CNC turning.
CNC turning services cater to a wide range of industries, providing precision and efficiency in manufacturing.
Aerospace industry – relies heavily on CNC-turned parts for critical components such as turbine blades, landing gear, and structural elements. The automotive industry uses CNC turning to produce engine components, transmission parts, and suspension elements, ensuring high performance and reliability.
Electrical Industry – CNC turning used to manufacture power supplies, connectors, ports, switches, and other components needed in electronic equipment, as well as small circuit boards and intricate transformer parts.
Medical industry – CNC turning is essential for creating surgical instruments, prosthetic components, and dental implants. The electronics industry benefits from CNC-turned parts in the production of connectors, housings, and heat sinks.
Oil and Gas Industry – CNC turning produces components and equipment necessary for drilling, exploration, extraction, and refining processes. CNC turning offers a wide variety of opportunities within the oil and gas industry, which involve creating custom parts such as valves, pumps, and pipes, among other items used in this sector.
Choosing CNC turning services offers numerous benefits for precision machining. Here are some key advantages.
● Precision and Accuracy: CNC turning provides exceptionally high precision, crucial for intricate parts.
● Efficiency: High-speed production capabilities make CNC turning a time-efficient process.
● Versatility: Ability to create a wide range of shapes and sizes from various materials.
● Repeatability: CNC turning ensures consistent quality across multiple production runs.
CNC turning is a highly precise, subtractive manufacturing process, most commonly used to produce parts such as shafts, bolts, and fasteners. It has numerous advantages due to its ability to create high-precision components very efficiently through computer-controlled cutting tools.
As such, CNC turning is an effective solution for many industries that require high accuracy components with tight dimensional tolerances. By partnering with a reputable CNC turning service provider like Bergek CNC, you ensure that your projects meet the highest standards of precision and reliability. Our advanced CNC turning technology and skilled craftsmanship can help you achieve superior results for your specific needs.
Visit Bergek CNC Turning Parts and contact us today to discuss your project requirements. Let us help you elevate your manufacturing capabilities with our top-notch CNC turning solutions.
Get In Touch With Us!
Bergek CNC is a world-class manufacturing service provider in Shenzhen. We have advanced equipment to provide a full range of customized products to manufacturers around the world, specializing in CNC machining and sheet metal processing.
If you have any question,please contact us.
Copyright © 2022 SHENZHEN BERGEK TECHNOLOGY CO., LTD. - www.bergekcnc.com All Rights Reserved.
