One-stop solution for Sheet Metal Fabrication & CNC Machining - Bergek CNC
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One-stop solution for Sheet Metal Fabrication & CNC Machining - Bergek CNC
Online Injection Molding Service
Access a wide range of custom services from our specialized network of injection molding service companies.
● Plastic injection molding
● Insert molding
● Overmolding
● Silicone rubber molding
Get an Injection Molding Quote！
Injection Molding Process Types
We specialize in providing one-stop-shop injection molding services, from design support and mold making to rapid prototyping, injection molding, and product finishing.
Injection Molding Capabilities
● Maximum Part Size: 1200×1000×500 mm
● Manimum Part Size: 5×5×5 mm
● Part to Part Repeatability: +/- 0.1 mm
● Mold Cavities: Single-cavity molds, multi-cavity molds, family molds
● Available Mold Types: Steel and aluminum molds.
● Mold Cavity Tolerances: +/- 0.05 mm
● Secondary Operations: Mold texturing, pad printing, laser engraving, threaded inserts
● Undercuts: Y-type, L-type undercuts
● Wall Thickness: 0.5 mm to 5 mm
● Draft: 0.5° to 2°
● RIbs/Gussets: 0.5 mm to 3 mm thick
● Bosses: Diameter 3 mm to 10 mm
● Lead Time: Most orders can be completed within 15 working days
Features of Injection Molding Service
● 100+ materials: We offer many available injection molding material, also customizable.
● Scalability: Molding can be the ideal process for custom production runs of 1-500,000+ parts.
● Rapid Turnaround: With rapid molding, molds ready in 15 days, parts shipped in 1 to 15 days
● Accuracy & Efficiency: All plastic injection parts are built on-demand and with lower setup costs compared to CNC Machining. Depending on your needs, order as little as a single prototype up to 10,000 production parts.
● Surface Quality: Injection molds are precisely CNC milled and polished, which gives the parts terrific surface, customizable treatments are also available.
Injection Molding Materials
Hard Plastics | Flexible Plastics |
|---|---|
| ABS - Acrylonitrile Butadiene Styrene | PE - Polyethylene |
| HDPE - High-density polyethylene | PMMA - Acrylic |
| HIPS - High Impact Polystyrene | POM - Acetal/Delrin |
| LDPE - Low-density polyethylene | PP - Polypropylene |
| PA6 - Polyamide 6 (Nylon 6) | PS - Polystyrene |
| PC - Polycarbonate | PU- Polyurethane |
| PC/ABS - Polycarbonate/ABS blend | PVC - Polyvinyl Chloride |
Injection molding process mainly includes mold - filling - pressure - cooling - open - demoulding and so on 6 stages. These 6 stages directly determine the molding quality of products, and these 6 stages are a complete continuous process. This chapter focuses on four stages: filling, pressure holding, cooling, and demolding.
The plastic injection molding process requires an injection molding machine, raw plastic material, and a machined mold. The raw plastic material is first melted in the injection unit and is then injected into the mold—most often machined from steel or aluminum—where it cools and solidifies into the final plastic part.
At Bergek, we first review your plastic injection molding online quote, then consult with you to ensure your specifications, lead time, and price fit your project needs. We then use your 3D part data to CNC machine a high-quality injection mold.
Once the molded parts are created, Bergek sends ten part samples (T1) for approval. Once the mold is refined and approved, Bergek begins production. Bergek molds a variety of products and parts from the smallest medical insert up to large automotive, aerospace, and defense parts.
Why Choose Us for Custom Injection Molding?
Fast and reliable delivery
Iterating part design and accelerating product development through fast parts. Our automated design analysis will help identify any difficult-to-work features before your design is sent to the manufacturing shop and save you costly rework later in the product development cycle.
Online offer
When you upload a 3D CAD file to request a quote, we will analyze your part shape to identify any features that may be difficult to machine, such as high, thin walls or holes that cannot be machined.
Production and support
Feel free to call or email us and we'll help you order parts, design feedback, material suggestions, and answer any questions.
Material selection
We offer a wide range of engineering-grade plastics and metals for a wide range of parts applications and industries.
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Injection moulding FAQ
1. What types of products can be made using injection moulding?
Injection moulding is versatile and can be used to produce a wide range of products, including automotive parts, consumer goods, medical devices, electronic components, packaging materials, and more.
2. What are the advantages of injection moulding?
Injection moulding offers several advantages, including high production output, cost-effectiveness for large volumes, the ability to create complex designs, a wide range of material options, and minimal waste.
3. How long does it take to receive injection moulded parts?
The lead time can vary depending on factors such as part complexity, mould design, and production volume. However, with some providers, you can receive parts in as little as 15 days.
4. How much does plastic injection molding cost?
The cost is influenced by factors such as part complexity, material selection, tooling cost, production volume, surface finish requirements, tolerance specifications, and any additional features or inserts.
5. What is the criteria that I need to consider, if injection molding services are appropriate for my business?
You need to decide whether injection mold services is a good fit for your business basing on the complexity of the parts you need and the volume too. Bergek injection molding services can be used to produce parts with the required large volume and accurately specified quality and precision. If your project includes complex geometries, high tolerances, and material options from plastic to silicone, we provide value engineering and innovative services.
Get An Injection Molding Quote
Put your injection molded parts into production
Bergek CNC is a world-class manufacturing service provider in Shenzhen. We have advanced equipment to provide a full range of customized products to manufacturers around the world, specializing in CNC machining and sheet metal processing.
If you have any question,please contact us.
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