One-stop solution for Sheet Metal Fabrication & CNC Machining - Bergek CNC
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One-stop solution for Sheet Metal Fabrication & CNC Machining - Bergek CNC
Turning is a method of cutting a workpiece on a lathe by rotating the workpiece relative to the tool. Turning is the most basic and common cutting method. Most workpieces with the rotary surface can be processed by turning methods, such as inner and outer cylindrical surfaces, inner and outer conical surfaces, end faces, grooves, thread, and rotary forming surface. Common lathes can be divided into horizontal lathes, ground lathes, vertical lathes, turret lathes, and imitation lathes, most of which are horizontal lathes.
High-precision CNC turned parts from leading cnc turned parts suppliers offer exceptional machining accuracy and surface quality, especially for hard and complex materials, through advanced turning processes that ensure tight tolerances and high positional precision. These parts benefit from the inherent structural advantages of CNC turning, including efficient material removal rates, flexible small-batch production capabilities, and the ability to machine a variety of sophisticated rotary surfaces with minimal setup time. Enhanced by the use of specialized cutting tools such as coated carbide, ceramic, and cubic boron nitride, these components deliver superior wear resistance, thermal stability, and durability, maximizing productivity and cost-effectiveness in demanding engineering applications.
Our company specializes in delivering high-precision CNC turned parts tailored for machining hard and complex materials. With advanced manufacturing technology and strict quality control, we ensure exceptional accuracy, durability, and consistency in every component. Dedicated to innovation and customer satisfaction, we serve diverse industries requiring complex part solutions. Our experienced engineering team collaborates closely with clients to optimize designs and production processes, ensuring reliable performance and cost efficiency. Committed to excellence and timely delivery, we are your trusted partner for precision machining needs, driving value through technical expertise and superior craftsmanship.
Our company specializes in delivering high-precision CNC turned parts tailored for hard and complex material machining. Leveraging advanced technology and experienced engineering, we ensure exceptional accuracy, durability, and consistency in every component. Committed to innovation and quality, we serve diverse industries requiring stringent tolerances and reliable performance. Our state-of-the-art manufacturing processes, combined with rigorous quality control, enable us to meet customized specifications with efficiency and speed. As a trusted partner, we prioritize customer satisfaction through transparent communication and timely delivery, driving value and excellence in precision machining solutions worldwide.
Turning is a method of cutting a workpiece on a lathe by rotating the workpiece relative to the tool. Turning is the most basic and common cutting method. Most workpieces with the rotary surface can be processed by turning methods, such as inner and outer cylindrical surfaces, inner and outer conical surfaces, end faces, grooves, thread, and rotary forming surface. Common lathes can be divided into horizontal lathes, ground lathes, vertical lathes, turret lathes, and imitation lathes, most of which are horizontal lathes.
Due to the development of modern science and technology, a variety of high strength, high hardness engineering materials are more and more used, the traditional turning technology is not competent or can not realize the processing of some high strength, high hardness materials, but the modern hard turning technology makes it possible and in the production of obvious benefits.
(1) High turning processing efficiency
Turning has higher efficiency than grinding. Turning often uses large cutting depth, and high workpiece speed and its metal removal rate is usually several times that of grinding. A variety of surfaces can be finished by clamping at one time in turning, while many installation times are needed in grinding, so the auxiliary time is short and the position precision between the machining surfaces is high.
(2) Low cost of equipment input in the productivity of the same lathe investment is significantly better than the grinding machine, its auxiliary system cost is also low. For small batch production, turning does not require special equipment, while large batch processing of high precision parts requires good rigidity, positioning accuracy, and repeated positioning accuracy of CNC machine tools.
(3) suitable for small batch flexible production requirements lathe itself is a flexible processing method with a wide range of processing, lathe control is simple and fast turning clamping, compared with grinding hard turning can better adapt to flexible production requirements.
(4) Hard turning can make the parts get good overall machining accuracy
Most of the heat produced in hard turning is taken away by the cutting oil, which will not produce surface burns and cracks like grinding processing. It has excellent machining surface quality, and accurate machining roundness, and can ensure high position accuracy between machining surfaces.
(1) coated carbide cutting tool
The coated cemented carbide tool is coated with a layer or multilayer coating with good wear resistance on the carbide tool with good toughness. The coating usually plays the following two roles: on the one hand, it has much lower thermal conductivity than the tool matrix and the workpiece material, which weakens the thermal effect of the tool matrix; On the other hand, it can effectively improve the friction and adhesion of cutting process and reduce the generation of cutting heat. Compared with cemented carbide tools, coated carbide tools have been greatly improved in strength, hardness, and wear resistance.
(2) ceramic material tool
Ceramic cutting tools have the characteristics of high hardness, high strength, good wear resistance, good chemical stability, good bond resistance, low friction coefficient, and low price. When used normally, the durability is very high, the speed is several times higher than that of cemented carbide, especially suitable for high hardness material processing, finishing processing, and high-speed processing.
(3) cubic boron nitride cutting tool
The hardness and wear resistance of cubic boron nitride are second only to diamond, and it has excellent high-temperature hardness. Compared with ceramic cutting tools, its heat resistance and chemical stability are slightly worse, but its impact strength and crushing resistance are better. It is widely used in the machining of hardened steel, pearLItic gray cast iron, chilled cast iron, high-temperature alloy, etc. Compared with a cemented carbide tool, its cutting speed can even be increased by one order of magnitude.
Bergek CNC is a world-class manufacturing service provider in Shenzhen. We have advanced equipment to provide a full range of customized products to manufacturers around the world, specializing in CNC machining and sheet metal processing.
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