Sheet metal bending, as a part of the sheet metal process, is actually the most important part. For the most part of the process requirements, many factories can't pick out anything wrong with the bending step, feel able to meet the bending Angle of 90 degrees on the line, a few degrees more or less can be used to make up for the subsequent welding, but I do not know because of this "meet" so that the bending process has the great potential can be tapped. Today szBERGEK producer sorted out the common problems and solutions of the sheet metal bending process for everyone to learn.
As a leading sheet metal components parts manufacturer, this precision sheet metal bending service ensures accurate 90° bends through optimized design processes, uniform pressure application, and advanced die maintenance to deliver stable, high-quality parts. The service addresses common issues such as edge misalignment, surface abrasion, angle cracking, and hole deformation by refining bending radii, adjusting material layout, and enhancing tooling finishes. These core and extended attributes contribute to consistent dimensional accuracy and superior surface integrity, making the product ideal for applications requiring reliable, durable sheet metal components.
Our precision sheet metal bending services are powered by a highly skilled team of metalworking experts dedicated to delivering accurate 90° bends with exceptional consistency. Combining years of industry experience with advanced bending technologies, our team ensures every part meets rigorous quality standards. Their deep technical knowledge and commitment to precision allow us to provide reliable, durable sheet metal components that enhance your projects' performance. Focused on continuous improvement and customer satisfaction, our team's strength lies in their meticulous attention to detail and problem-solving abilities, making us your trusted partner for precise, high-quality sheet metal bending solutions.
Our precision sheet metal bending services are powered by a highly skilled team of experts dedicated to delivering flawless 90° bends with exceptional accuracy. Combining years of industry experience with advanced technology, our team ensures each part meets stringent quality standards. Their deep technical knowledge, meticulous attention to detail, and commitment to continuous improvement drive consistent, reliable results. This strong team foundation not only guarantees superior product integrity but also enhances efficiency, reducing turnaround times. Partner with us to benefit from a collaborative and responsive team focused on precision, quality, and your complete satisfaction in every custom metal bending project.
Problem one: the bending edge is not straight and the size is unstable
The reason:
1. The design process does not arrange pressing lines or pre-bending
2. The material pressure is not enough
3. Convex and concave die fillet wear asymmetry or uneven bending force
4. The height size is too small
Solutions:
1. Design pressing line or pre-bending process
2. Increase the pressure
3. convex and concave die clearance uniform, rounded corner polishing
4. The height size can not be less than the small limit size
Problem two: the workpiece after bending external surface abrasion
The reason:
1. The surface of the raw material is not smooth
2. Punch bending radius is too small
3. The bending gap is too small
Solutions:
1. Improve the finish of the convex and concave die
2. Increase the bending radius of the punch
3. Adjust the bending clearance
Problem three: bending Angle crack
The reason:
1. Bending radius is too small
2. The material grain is parallel to the bending line
3. The burr of the blank faces outwards
4. Poor metal plasticity
Solutions:
1. Increase the bending radius of the punch
2. Change the blanking layout
3. Burr is rounded in the workpiece
4. Annealing or soft materials
Problem four: hole deformation caused by bending
Finally, if there is a need to customize sheet metal businesses can consult our szBERGEK
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