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One-stop solution for Sheet Metal Fabrication & CNC Machining - Bergek CNC
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One-stop solution for Sheet Metal Fabrication & CNC Machining - Bergek CNC
Sheet metal should be the most widely used metal material in automobiles. Big to the whole body in white, small to all kinds of brackets, clip. All parts are generated by the stamping process, and we can classify them as sheet metal parts.
CNC metal bending offers exceptional precision and versatility in sheet metal fabrication for automotive parts, ensuring each component—from major body structures to small brackets—is crafted to exact specifications. Leveraging advanced techniques like laser cutting and innovative bending processes, this technology reduces production time and costs while enhancing quality through minimized deformation and improved weld integrity. The robust structure of CNC metal bending solutions not only ensures high accuracy but also supports seamless integration within the automotive manufacturing workflow, redefining efficiency and craftsmanship in the industry.
**We Serve**
At the heart of our CNC Metal Bending services lies a commitment to precision and quality, essential for the automotive industry. Our advanced technology ensures that every sheet metal fabrication meets the highest standards, delivering parts that fit perfectly and perform flawlessly. We cater to a diverse clientele, from small custom projects to large-scale manufacturing needs, providing tailored solutions that enhance their production processes. Our expert team is dedicated to on-time delivery and exceptional customer support, helping you navigate your unique challenges. Trust us to be your reliable partner in automotive parts manufacturing, where every bend counts towards your success.
### We Serve
At the forefront of precision engineering, our CNC Metal Bending services specialize in high-quality sheet metal fabrication tailored for the automotive industry. We serve manufacturers seeking innovative solutions that enhance performance and efficiency. With a commitment to meticulous craftsmanship, we ensure that every component meets stringent industry standards. Our advanced technology allows us to deliver complex bends and shapes with unparalleled accuracy, reducing waste and lead time. Trust us to be your partner in producing reliable automotive parts that drive excellence and innovation. Experience the difference with our dedicated service and expertise in metal fabrication.
Sheet metal should be the most widely used metal material in automobiles. Big to the whole body in white, small to all kinds of brackets, clip. All parts are generated by the stamping process, and we can classify them as sheet metal parts.
Sheet metal bending processing technology in laser cutting, bending, welding/riveting, because of the high flexibility of laser cutting, high precision, sophisticated and extensive THREE-DIMENSIONAL planning technology, users can benefit from the new planning, new process. Then arrive at the requirement of reducing cost and shortening the time limit. So the new sheet metal process starts with planning: planning laser cutting, bending, welding/riveting. The following examples illustrate the characteristics of the new process.
1, under the traditional process, the workpiece is composed of several parts. Now, arrived to cut procedures, shorten the time limit for a project, and reduce the purpose of cost.
2, under the traditional process, a special fixture is configured for welding. Now parts of the use similar woodworking tenon technology, to shorten the period, reduce the cost, and improve the quality of the purpose.
3, because of the use of tenon structure, the workpiece bending cooperation spot welding process, the whole process can be completed. The workpiece deformation is small, no need for shaping and polishing before spraying.
4, multiple bending process in the domestic box manufacturing industry has been more extensive, eliminating the traditional reinforcement. It has its purpose of planning with craftsmanship together locally and then arriving at a product of high quality and low manufacturing cost.
5, the use of laser cutting seam thin, high precision characteristics, a cut, break through the traditional process of planning though, reached the purpose of shortening the construction period, reduce the cost. Due to the characteristics of the new sheet metal welding process, advanced sheet metal processing equipment software support and planning, laser cutting process, bending process. It supports two-dimensional parts planning, pipe parts planning, sheet metal bending workpiece planning, 3d graphics open. And the numerical control program is transmitted to the designated machine through the standard computer network.
The mold
A bending die is used for bending the main tooling, usually bending workpiece shape and size depends on the precision of the die. The higher the precision of the mold, the more accurate the assembly, and the higher the bending precision. In addition, the structure and precision of mold positioning have a great influence on the accuracy of workpiece size.
Plate performance
The influence of the performance of the bending sheet on the quality of the bending parts is mainly manifested in two aspects:
1) In the actual production, we found that even if different batches, and different manufacturers of materials, there will be performance fluctuations, stress and rebound are also different, directly leading to the accuracy of bending parts is not stable.
2) the fluctuation of the thickness of the material within the range of upper and lower tolerances is also the cause affecting the accuracy. Even if the same bending die is used for bending, the size and shape of the workpiece are also different. Thick, bending resistance, small rebound; The small thickness of the rebound is large, affecting the accuracy of the workpiece, and easy to produce warping and bending phenomenon.
process
When the bending process increases, the cumulative error of each process will increase. In addition, the arrangement order before and after the process will also have a great impact on the accuracy. Usually follow the order of first short side after long side, first peripheral side after the middle, first local side after the whole. Should consider the interference between the mold and the workpiece, reasonable arrangement of the bending order, bending order is not invariable, according to the shape of the bending or the obstacles on the workpiece to adjust the processing order.
The influence of workpiece shape and size on accuracy
The deviation of the spring back of the bending parts with asymmetric shape and large shape size will increase obviously.
The main factors affecting rebound
(1) Mechanical properties of materials
The mechanical properties of materials refer to the shear strength, tensile strength, and elongation at the yield point of materials. Due to different types and brands of materials, their mechanical properties are also different, and there are fluctuations with different batches.
The surface quality of the material
Sheet thickness and surface quality have a great influence on spring back. If the surface of the material is uneven, concave, and convex or there is a foreign body, it will produce stress concentration during bending, which has a great impact on the rebound.
Bergek CNC is a world-class manufacturing service provider in Shenzhen. We have advanced equipment to provide a full range of customized products to manufacturers around the world, specializing in CNC machining and sheet metal processing.
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